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1. Ensure the core catcher bench is clean before processing the next core catcher.
2. Receive the core catcher from the rig floor.
3. Extrude the inserts and core material from the core catcher shoe (Figure 1). Different tools and procedures are used for the APC, XCB and RCB core catchers. Learn these techniques from an experienced technician. The Core Technician on the rig floor can also provide insight into how the core catcher is put together and proper ways to extrude core so not to damage the core catcher shoe. Removing the core from the core catcher can become more difficult as depth of hole increases. When the core material becomes too difficult to remove manually, utilize the Arbor Press (instruction below).
4. Maintain orientation and order of all material extruded from the catcher. Draw an up arrow on the trays you use to help remember your up direction. For hard rock mark the bottom of each piece with red or blue wax pencil.
5. Place the core catcher hardware in a bucket for the drill crew to retrieve (after all material is removed).
6. Once all material is extruded and in order, remove the bottom 5 cm of the material and give to the paleontologist. This is the PAL sample. A PAL sample is taken routinely from every core catcher. The typical length of a PAL sample is 5cm, however, the length of the sample may change if more or less material is required. Check with the Curator to make sure changes are allowed. (Figure 2). Note that for hard rock expeditions (RCB shoes) no PAL sample is taken.
7. If the length of the core catcher material is less than 8 cm, check with the Curator if all material can be given to the PAL sample; this is called "All to PAL" and should be labeled as such on the D-tube label. By convention, the CC "All to PAL" label is attached to the D-tube containing the last sample.
8. Select an empty piece of core liner that is longer than the material you have. Ensure that the liner is clean inside. Stuff the material into the liner with as little disturbance as possible. Push all material up to the top of the liner.
9. Using the ruler, measure the length of the PAL sample from the bottom of the material you have then make a mark on the liner. This will be the total length of the core catcher representing the material taken for the PAL and the material left over. Place the liner in the chain vice and cut off the excess liner. (Figure 3). Any excess space should only be as long as the PAL sample.

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Personal protective equipment (PPE) shall include: hardhat, safety glasses, gloves (work gloves may should be preferred worn because there may be sharp bits on the outer shoe and many pinch points, chemical gloves can be worn underneath), hearing protection.

Optional

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If the Core Catcher material is difficult to manually push out from the core catcher, use the Arbor Press (see Figures Figure 4 and Figure 5). There are two different jigs is a jig that can be used to assist with the pushing . One for APC (Figure 6) either APC and one for XCB (one for lower bit; figures 7(Figure 6). Lubricate the moving parts of the arbor press with Lubriplate, or a mixture of Lubriplate and Marvel Mystery Oil. 

NOTE:  Do not let the square rod penetrate to far into the shoes.  The teeth of the shaft get stuck inside the shoe.  If it gets stuck, try the wider spatulas.  If all else fails you can remove the gear box cover.

There are two sides to the toothed, square rod that moves through the press.  One has a longer end portion without teeth.  Does your bit not fit?   The end with the longer portion without teeth, must be on top.  This sometimes gets flipped when opening the press for servicing.  You should be able to retract the rod all the way into the press' gearbox.

See Figure 7 below.

Maintenance

Lube the press and chain vice.

Remove rust from tools.

Grind the hammer end of the tools when they begin to mushroom.

Figures

Fig. Figure 1: Extruding core catcher material at the core catcher bench; notice the Paleontologist waiting with white bowl – give PAL sample to paleontologist.

Fig. Figure 2: Core Catcher Assembly 

                  *Or whatever the length of the PAL sample is.

Fig.
Figure 3: Core catcher material in Core Liner

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Fig. Figure 4: Arbor Press

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Fig. Figure 5: Metal disc for pushing on core material

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Fig. Figure 6: APC Jig

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Fig. Figure 7: XCB bit jigToothed Square Rod, Proper Configuration

XCB Core Catcher   Image Added

Use a strap wrench to remove the XCB cutting shoe.  Take the cutting shoe to the press and place it top side down in the APC jig on the press.  Press out the material (this may be hard, it gets baked in sometimes).

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Try to remove the sleeve from inside of the sub by banging the the sub on the table (notice the dents in the table).  A piece of thick wood can also be used to bang the sub. The sleeve should move down the sub and sometimes will come out.  If the sleeve will not come out then strap the sub in the vice and hammer it the rest of the way out.  Note that the flange on the sleeve is the top of core.

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Place the top flange of the sleeve in the APC jig and press the core material out. 

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If the press is unavailable the old XCB sleeve tool needs to be used to get the inner rings out of the sleeve.  Note that the sleeve must be turned around on the chain vice to get the lip of the flange to catch the vice and be stable. Wet the tool.

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The core can now be pushed or pressed out of the inner rings.  Maintain orientation at all times, always push or press from the bottom.  Assemble the core catcher in the liner as described above.

RCB Core Catcher

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Credits

The original document was created by the shipboard technical party.

Archived Versions

• Core Catcher Assembly 397T 2022-09-28
• Core Catcher Assembly 378S 2020-02-23
• Core Catcher Assembly_374.docx was the last pre-wiki version.