Versions Compared

Key

  • This line was added.
  • This line was removed.
  • Formatting was changed.

Section Half Imaging Logger: User Guide


Manual Information




Author(s):

M. Hastedt

Reviewer(s):

Crawford, Fulton, Beck

Supervisor Approval (Name, Title, Date):

 

Audience:

Scientists and Technical Staff

Current Version:

Draft 11/01/08 LLP

Revised:

Draft 1/7/

Domain:

Physics

Analysis:

Section Half Imaging


Contents

...


Table of Contents

...

See page…

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

maxLevel1

...

 

...


Introduction


The section half image logger (SHIL) takes digital images of the flat face of split cores using a line scan camera. Sediment cores are imaged as soon as possible after splitting and scraping to minimize color changes that occur through oxidation and drying. The SHIL can also be used to image the outside of a whole round hard rock section (see <<section>> for details).

...

SHIL system operation involves a number of processes, some performed only once upon initial installation, some only when lighting or camera equipment is replaced, and some on a routine basis at the beginning of each expedition or at the beginning of each batch of samples. The following procedures are covered in this manual:


  • Installing and calibrating light array (see Light Installation).
  • Setting black and white saturation gain levels (see Maximum Dynamic Sensor Range).
  • Setting color balanceunmigrated-wiki-markup
    *\[Author: Where is this covered?\].*
  • Making camera corrections (see Routine Camera Adjustments).
  • Setting track velocity (see Track Speed Example).
  • Adjusting knee slope, if needed (see Procedure: Iterative Adjustment).
  • Performing QA/QC to confirm camera settings (see Quality Assurance/Quality Control).

...

Data are collected using the LabVIEW 10.0 application.

...


Sample Preparation & Analysis


Core imaging takes place in the Core Description Laboratory on board the ship. The workflow is as follows:

...

  1. Preparing samples (Sample Preparation).
  2. Preparing track system (Instrument Preparation).
  3. Calibrating the system (Calibration).
  4. Running samples (Running Samples).
  5. Analyzing data and uploading to LIMS (LIMS Integration).

...


...

Sample Preparation


Sediment Cores


After whole-round core sections are split into archive and working halves in the splitting room, use a flat spatula to scrape the flat face of the archive half section to provide a "clean" surface for imaging.
Sediment cores should be imaged as soon as possible after splitting and scraping are completed to minimize color change through oxidation and drying.

...

All rock pieces should be dry and individually rotated such that the split face is approximately perpendicular to the axis of the camera. The lights and lens aperture are configured to give consistent illumination and focus to effectively image rubble bins.
If the user wishes to image the outside surface of….

...


Instrument Preparation


Preparing the track system for imaging cores requires adjusting the position of the lights and barcode imager for optimal quality and calibrating the system by adjusting camera settings. The position of the lights and barcode imager, once set, should be stable throughout an expedition. The technical staff will calibrate the camera settings (SHIL: Camera Configuration AUG) and light array (SHIL: Light Array AUG) whenever the camera or light sources have been repositioned or changed.

...

  1. Rotate the lights to the desired rough angle to the camera (usually ~30° to the camera axis for sediment cores). Fine-tune the light position by observing the camera output using MAX.
  2. Manually turn on one line light at a time to full power by pressing the "+" button on the light controller until you reach 100%.
  3. Loosen the brackets on both sides of the light mounts and make small position adjustments until the brightest image is achieved.
  4. Turn off the light by pressing the "–" button and press Select to enable the other light.
  5. Repeat Steps 2–4 for the second light.

...


Calibration


The laboratory technician calibrates the system when needed by adjusting camera settings and analyzing an imaged Kodak Q13 grayscale standard.
Calibration adjustments are performed using an iterative process of imaging a ruler placed crosswise on the track then counting the pixels between millimeter marks, moving the camera up or down, and repeating. See unmigrated-wiki-markup

*<LINK> \[Author: Where is this procedure documented?\]*
for details on this procedure.

...



Running Samples


  1. Ensure that the track gantry is clear of obstacles for the entire length of its linear actuators and that camera height is adjusted so that 20 pixels = 1 mm.
  2. After the section has been split and prepared either by scraping or scrubbing, place the section on the rails with the section top against the stop by the color standard tiles.
  3. Rotate the section/hard rock pieces along their lengths so that the split surface is approximately perpendicular to the axis of the camera lens.
  4. Click Scan on the computer screen and verify that the barcode information has decoded correctly.
  5. The 2D barcode includes the original length of the section. If the section is now longer due to expansion then enter the new length manually.
  6. If you are satisfied that all information is correct then hit GO.
  7. The section will be imaged. If the image is satisfactory, select the Ends of Material Points > Save, and a virtual label with section identification will attach to the saved image while the concatenation endpoints are recorded to the LIMS.
  8. Otherwise, press Discard, correct any problems, and scan the image again.

...

...


...

LIMS Integration


Sample and Analysis Components


Analysis Code

Component

Description

IMAGES

adapter_mag

 

 

adapter_tube

 

 

comment

 

 

compound_field_of_view

 

 

contrasting_method

 

 

dimension_horizontal

 

 

dimension_vertical

 

 

file_create_date

 

 

filename

 

 

filesize

 

 

filters

 

 

illumination_type

 

 

light_source

 

 

objective

 

 

objective_field_of_view

 

 

objective_mag

 

 

ppi

 

 

total_magnification

 

 

tube_field_of_view

 


Uploading Data


After section is imaged, select the Ends of Material Points > Save, and a virtual label with section identification will attach to the saved image while the concatenation endpoints are recorded to the LIMS.

...

...


Health, Safety, and Environment


Safety


  • Avoid staring into the line lights, as they produce 90,000 lux each at full power. This is roughly equivalent to staring directly into the sun.
  • Do not put your hands in or near the moving equipment. The actuators will torque out when impeded but injury could occur before that happens. Hardware abort buttons are located at both ends of the system for an emergency stop.
  • Take care when working inside the electronics enclosure to avoid shocks from the power supply terminals.

...


Maintenance & Troubleshooting


Common problems encountered when using the core imager and their possible causes and solutions:


Issue

Possible Causes

Solution

Actuator squeal

NA

Lightly tap the actuator housing to silence the noise

Image too dark

Manual F-stop on the camera closed down

Have technician adjust F-stop aperture

 

Exposure time is too low

Increase exposure time

 

Focused lights are not aimed at the correct spot

Adjust lights

Track is "stuck"

Run was aborted with the software abort switch

Reset software and run sample again

 

Run was aborted with the hardware abort switch

Reset hardware and run sample again

 

Gantry flag has tripped the end-of-travel limit switch

Adjust gantry flag and run sample again

 

Current limit on motors was exceeded

Check the Galil AMP-19520 for LED error indicators. Call track technician or ET to reset the motor controller

 

Torque limit on motors was exceeded. <we need to check how Labview handles this!>

 

Image indicates that camera was triggered erratically OR no image acquired

Camera was left in Free Run mode in MAX

Set camera to Externally Triggered for normal operation

 

Linear encoder head has failed

Call an ET to verify/repair

 

Lens cap is on

Remove cap and repeat image capture procedure.


Scheduled Maintenance


Frequency

Task

Daily

Ensure that the color standards, ruler, and barcode imager lens are free from dust, smudges, and crumbs.

Weekly

Using a mirror, ensure that there are no fingerprints or smudges on the camera lens. Call the imaging specialist if the lens needs cleaning. Do not attempt to clean it yourself!

Monthly

Check socket head cap screws in the camera and lights mounting plates for looseness.

Every Expedition

  • At the beginning of each cruise the track technician should verify the camera corrections and settings by imaging a Kodak Q13 grayscale standard. Adjust camera configuration as needed.
  • At the end of the expedition the technician should verify with the MCS that all image data have been accounted for and backed up, then delete any remaining images and discards from the local hard drives to comply with moratorium policy. Note that if a large number of images are acquired in an expedition, this may have to be done mid-cruise.

Annually

  • The technicians should remove the end covers on the linear actuators and check if the motor belts need tightening.
  • Examine the cable management system for abraded cables or other indications of wear.
  • Remove the top covers of the linear actuators and check the ball screws to see if they need cleaning or additional lubrication.


Standard Replacement Parts/Spares

...